2021 - Plastic Energy – End-of-Life Plastic (ELP) Project, UK
Summary
Plastic Energy is a pioneering company in advanced recycling technology, converting end-of-life plastics into valuable hydrocarbons. This project focused on optimizing the reliability and efficiency of pyrolysis technology for large-scale plastic recycling operations.
Challanges
Ensuring the reliability of pyrolysis reactors operating under high-temperature conditions. Optimizing the uptime of plant utilities and auxiliary systems to maintain continuous operations. Managing feedstock variability, which could impact process performance and equipment longevity.
Solution
Conducted a comprehensive RAM analysis to evaluate system performance under different operational scenarios.
Developed predictive maintenance strategies, leveraging historical failure data to optimize maintenance interventions.
Implemented real-time monitoring and diagnostic tools to enhance operational efficiency and minimize unplanned shutdowns.
Provided a risk-based maintenance framework, ensuring critical systems received prioritized attention.
